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FPC

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Flex PCB / Flexible PCB

Flexible circuit board, also known as flex circuit board, is a special type of printed circuit board where the board has at least a portion which is bendable. Typical use case of flex circuits is referred to as FFC (flexible flat cable) and is used as replacement of cable wires and connectors, in which case the flex circuit is designed without electronic components. Other common use includes components assembled on the flex circuit such as led strip and LCD panel interface.

The electronic circuit is designed on flexible plastic substrate, usually polyimide film for its high heat resistance which makes is suitable for solder mounting components. In some cases polyester film may used as substrate material, where heat resistance is not needed and no components are soldered on the board. Instead, the board is printed with an industrial printer capable of dispensing conductive ink such as silver ink or carbon ink onto the polyester substrate. Examples of use are touch sensors in computer keyboards for key press detection.

FPC APPLICATION

Flex circuits are often used as connectors in various applications where flexibility, space savings, or production constraints limit the serviceability of rigid circuit boards or hand wiring. A common application of flex circuits is in computer keyboards; most keyboards use flex circuits for the switch matrix.

In LCD fabrication, glass is used as a substrate. If thin flexible plastic or metal foil is used as the substrate instead, the entire system can be flexible, as the film deposited on top of the substrate is usually very thin, on the order of a few micrometres. Our FPC capabilities.

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Capabilities

Sort Item Normal capability Specific capability
Layer count Rigid-flex PCB 2 ~14 2 ~24
Flex PCB 1 ~10 1 ~12
Board Min. Thickness 0.08 +/- 0.03mm 0.05 +/- 0.03mm
Max. Thickness 6mm 8mm
Max. Size 485mm * 1000mm 485mm * 1500mm
Hole & Slot Min.Hole 0.15mm 0.05mm
Min.Slot Hole 0.6mm 0.5mm
Aspect Ratio 10:01 12:01
Trace Min.Width / Space 0.05 / 0.05mm 0.025 / 0.025mm
Tolerance Trace W / S ± 0.03mm (W/S≥0.3mm:±10%) ± 0.02mm (W/S≥0.2mm:±10%)
Hole to hole ± 0.075mm ± 0.05mm
Hole Dimension ± 0.075mm ± 0.05mm
Impedance 0 ≤ Value ≤ 50Ω : ± 5Ω    50Ω ≤ Value : ± 10%Ω
Material Basefilm Specification PI : 3mil 2mil 1mil 0.8mil 0.5mil
ED&RA Cu : 2OZ 1OZ 1 / 2OZ 1 / 3OZ 1 / 4OZ
Basefilm Main supplier Shengyi / Taiflex / Dupont / Doosan / Thinflex
Coverlay Specification PI : 2mil 1mil 0.5mil
LPI Color Green / Yellow / White / Black / Blue / Red
PI Stiffener T : 25um ~250um
FR4 Stiffener T : 100um ~2000um
SUS Stiffener T : 100um ~400um
AL Stiffener T : 100um ~1600um
Tape 3M / Tesa / Nitto
EMI shielding Silver film / Copper / Silver ink
Surface finish OSP 0.1 - 0.3um
HASL Sn : 5um - 40um
HASL(Leed free) Sn : 5um - 40um
ENEPIG Ni : 1.0 - 6.0um
Ba : 0.015-0.10um
Au : 0.015 - 0.10um
Plating hard gold Ni : 1.0 - 6.0um
Au : 0.02um - 1um
Flash gold Ni : 1.0 - 6.0um
Au : 0.02um - 0.1um
ENIG Ni : 1.0 - 6.0um
Au : 0.015um - 0.10um
Immesion silver Ag : 0.1 - 0.3um
Plating Tin Sn : 5um - 35um
SMT Type 0.3mm pitch Connectors
0.4mm pitch BGA / QFP / QFN
0201 Component
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OUR PARTNERS

HOW AUSPI HELP YOU ?

With over 20 years of experience, Auspi has firmly established itself as a leader in client satisfaction across diverse industries. Our strategically positioned facilities in the Americas, Europe, and Asia allow us to effectively meet both your geographical and cost requirements. We carefully balance quality and affordability, ensuring that every penny you invest delivers exceptional value.

In the fast-evolving and competitive electronics industry, we remain agile and innovative. By continuously expanding our service offerings, we ensure that we not only meet but exceed the expectations of our valued partners. Your success is our priority, and we are dedicated to staying at the cutting edge of industry advancements to support your growth.

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Reliability

01/ Reliability

  • Full Compliance with NDA Requirement;
  • Strictly Follow Customer’s Original Design;
  • Good Quality Performance & Keep Improving;
  • Honoring Our Commitments

02/ Expertise

  • Full Manufacturing Process Coverage;
  • Decades Focusing & Rich Experience;
  • Turn Key & One-Stop Solution
  • Components Sourcing & SCM
Fast Response

03/ Fast Response

  • 8 hours RFQ Reply & Online Chat
  • 24 Hours Feedback on Customer Complain
  • 72 Hours PCB Bear Board Sampling;
  • 2-3 Weeks PCBA Prototyping (TurnKey BoM)
Flexibility Quick turn

04/ Flexibility & Quickturn

  • NO Minimum Order(MoQ) Requirement;
  • Wide Rage of Components Inventory;
  • Expedite Services;
  • Diversity, Equity & Inclusion
Worldwide Supply

05/ Worldwide Supply

  • 8 Branches Worldwide; (see contact us)
  • 4 Manufacturing Bases Located in China, Czech Republic, Mexico & Malaysia;
  • Multi-sites Phone Access & Local Supporting
Reasonable Cost

06/ Reasonable Cost

  • Transparent, BoM Cost Breakdown;
  • Live Stock and Pricing Data;
  • Alternative Scenarios Proposal
  • Competitive Pricing
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