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FPC/Rigid-flex PCB – Process & Control Point

Material cutting

Material Cutting

Cutting:
Coil material cutting piece material
Check Point:
Dimension/Thickness

D/F Lamination & Exposure

D/F Lamination & Exposure:
Graphic transfer
Check Point:
Film transmittance/expansion/contraction/appearance and revision

DF LAMINATION AND EXPOSURE 1
DF LAMINATION AND EXPOSURE 2
DES

D.E.S.

D.E.S:
Graphic transfer
Check Point:
Trace width/Trace space/open/short

AOI INSPECTION

AOI(Automatic Optic Inspection)
Check Point:
1.Open/short
2.Copper Residue

AOI INSPECTION
AOI INSPECTION 2
CVL LAMINATION 1
CVL LAMINATION 2

CVL Lamination

Coverlay:
Paste insulation protective film
Check Point:
Missing opening/Offset/Excessive glue/CL On pad/Dust/Copper Exposed

Laminating

Lamination:
By high temperature and high pressure makes each layer get together
Check Point:
Thickness/Delamination/Layers of board

Laminating 1
Surface treatment

SURFACE TREATMENT

Check point:
1. Au/Ni thickness
2. Contamination
3. Discolor

Silkscreen

Silkscreen:
Print Comp Symbols and logos on board
Check Point:
Legend on pad/Legend obscure

Silkscreen
Stiffener 1
Stiffener 2

Stiffener

Stiffener:
Paste Stiffener(PI/FR4/AL/SUS) and tape
Check Point:
Offset/Excessive glue/Dust

NC drilling & E-test

NC Drilling:
Drill hole for base film/stiffener/cover lay
Check Point:
Hole diameter/degree of deviation/quantity of holes

ET:
Ensure electrical function, avoid open/short circuit

Check Point:
Open/Short

NC drilling and e test 1
NC drilling and e test 2
PUNCHING AND CUTTING 1
PUNCHING AND LASER CUTTING 2

PUNCHING AND LASER CUTTING

Punching/LASER CUTTING:
Cutting the profile of board
Check Point:
Dimension

Flying prober test

Flying prober test:
Ensure electrical function, avoid open/short circuit, only for sample order
Check Point:
Open/Short

Flying prober test
FQC

FQC

FQC:
Final Quality Control For Product
Check Point:
Appearance inspection

FQA

FQA:
Final Quality Control Assurance
Check Point:
1. Dimension
2. Cross section
3. Solderability test
4. Thermal stress test
5. Iron Contamination test
6. Peel off test

FQA 1
Packing 1

Packing

Packing:
Protection products, to avoid damage in transit

OUR PARTNERS

HOW AUSPI HELP YOU ?

With over 20 years of experience, Auspi has firmly established itself as a leader in client satisfaction across diverse industries. Our strategically positioned facilities in the Americas, Europe, and Asia allow us to effectively meet both your geographical and cost requirements. We carefully balance quality and affordability, ensuring that every penny you invest delivers exceptional value.

In the fast-evolving and competitive electronics industry, we remain agile and innovative. By continuously expanding our service offerings, we ensure that we not only meet but exceed the expectations of our valued partners. Your success is our priority, and we are dedicated to staying at the cutting edge of industry advancements to support your growth.

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Reliability

01/ Reliability

  • Full Compliance with NDA Requirement;
  • Strictly Follow Customer’s Original Design;
  • Good Quality Performance & Keep Improving;
  • Honoring Our Commitments

02/ Expertise

  • Full Manufacturing Process Coverage;
  • Decades Focusing & Rich Experience;
  • Turn Key & One-Stop Solution
  • Components Sourcing & SCM
Fast Response

03/ Fast Response

  • 8 hours RFQ Reply & Online Chat
  • 24 Hours Feedback on Customer Complain
  • 72 Hours PCB Bear Board Sampling;
  • 2-3 Weeks PCBA Prototyping (TurnKey BoM)
Flexibility Quick turn

04/ Flexibility & Quickturn

  • NO Minimum Order(MoQ) Requirement;
  • Wide Rage of Components Inventory;
  • Expedite Services;
  • Diversity, Equity & Inclusion
Worldwide Supply

05/ Worldwide Supply

  • 8 Branches Worldwide; (see contact us)
  • 4 Manufacturing Bases Located in China, Czech Republic, Mexico & Malaysia;
  • Multi-sites Phone Access & Local Supporting
Reasonable Cost

06/ Reasonable Cost

  • Transparent, BoM Cost Breakdown;
  • Live Stock and Pricing Data;
  • Alternative Scenarios Proposal
  • Competitive Pricing
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